Afaq

BOILER FABRICATION & MAINTENANCE SUPERVISOR

Hyundai • Fulltime

Apr 2023 - Apr 2026 • 3 yrs

Successfully delivered an 8-ton fire tube boiler re-tubing project 15 days ahead of schedule through effective planning and execution management. Reduced weld rejection rates to below 2% on a 30 TPH water tube boiler through improved welding controls and QA/QC coordination. Achieved zero NCRs while maintaining compliance with ASME Section I & VIII requirements across boiler, chimney, and steam-header fabrication packages. Achieved 98% first-pass dimensional inspection acceptance through effective fabrication control and quality coordination. Maintained zero Lost Time Injuries (LTIs) and 100% Permit-to-Work (PTW) compliance throughout project execution. Improved project delivery by optimizing fabrication and erection sequences and coordinating workshop-to-site activities.

STEEL STRUCTURE FABRICATION SUPERVISOR

Shipbuilder • Fulltime

May 2021 - Dec 2022 • 1 yr 7 mos

- Achieved 94% first-time structural acceptance across fabrication packages by supervising fabrication teams, interpreting engineering drawings, and standardizing frame layout, stiffener fit-up, and bulkhead marking procedures. - Eliminated rework-related delays against project milestones by coordinating cutting, fit-up, assembly, and fabrication activities in accordance with approved engineering drawings and dimensional tolerances. - Maintained zero PTW violations and zero disciplinary safety findings throughout the contract period by supervising teams and enforcing DNV-GL classification standards in a demanding shipyard environment. - Supervised fabrication teams and provided technical support for engineering drawing interpretation, material take-off (MTO), bill of quantities (BOQ), bill of materials (BOM), and material estimation. - Supported project quality assurance through the preparation and review of Inspection and Test Plans (ITP), hydrotest plans, QC documentation, inspection reports, and fabrication quality records. - Prepared mechanical maintenance documentation, technical support documentation, fabrication progress reports, and inspection-related records to ensure compliance with project specifications and industry standards.

STEEL STRUCTURE FABRICATION AND PRESSURE VESSEL SUPERVISOR

Cleveland • Fulltime

Nov 2019 - Dec 2020 • 1 yr 1 mo

Achieved 96%+ dimensional acceptance for pressure vessels up to 60m × 6m on Saudi Aramco Marjan Gas Plant and Jafurah projects through accurate engineering drawing interpretation, plate marking, shell rolling, and nozzle orientation verification. Eliminated WPS non-conformances in separator and pressure vessel fabrication by reviewing engineering drawings, weld details, joint preparation, bevel angles, and fit-up tolerances against approved WPS/PQR documentation. Eliminated inspection-related delays at RT, UT, and MT hold points through accurate weld map preparation, material traceability, QC documentation, and coordination with inspection teams. Provided technical support for pressure vessel drawing review, piping and vessel material take-off (MTO), BOQ/BOM preparation, and material estimation. Prepared and supported QC documentation, Inspection and Test Plans (ITP), hydrotest plans, inspection reports, fabrication progress reports, and mechanical maintenance documentation. Supported fabrication teams through technical supervision, engineering drawing interpretation, inspection coordination, and project documentation in accordance with ASME Section VIII and applicable project specifications.