Abdul Rehman

FREELANCE MECHANICAL DESIGN ENGINEER

Upwork • ZZP

Mar 2020 - Present • 6 yrs 5 mos

Over the past 6+ years, I have helped startups, inventors, manufacturers, and established companies transform ideas into production-ready products. I specialize in mechanical product design, CAD development, engineering documentation, and photorealistic product visualization for manufacturing, prototyping, and marketing. Project Experience Successfully completed 250+ mechanical engineering and product development projects for clients worldwide. Designed consumer products, industrial equipment, IoT devices, automotive components, fitness equipment, sheet metal enclosures, and plastic parts. Created production-ready SOLIDWORKS CAD models, assemblies, engineering drawings, exploded views, BOMs, and assembly manuals. Designed components for CNC machining, sheet metal fabrication, injection molding, 3D printing, and casting using Design for Manufacturing (DFM) principles. Produced photorealistic KeyShot renders and product animations for e-commerce, marketing, investor presentations, and product launches. Performed reverse engineering from STEP files, STL scans, physical samples, sketches, and PDF drawings. Assisted clients from initial concept development through prototyping and manufacturing. Technical Expertise • SOLIDWORKS CAD Modeling • Product Design & Development • Design for Manufacturing (DFM) • Engineering Drawings & GD&T • KeyShot Rendering & Animation • Reverse Engineering • 3D Printing & Rapid Prototyping Industries Served • Consumer Electronics • Industrial Equipment • Automotive • Aerospace • Medical Devices • Fitness Equipment • IoT Products • Packaging Notable Projects • Trak Racer (Australia) – Developed assembly manuals, exploded-view illustrations, technical documentation, and installation guides for racing simulator products. • Designed luxury consumer products, fitness equipment, chocolate packaging, mechanical assemblies, and production-ready components for international clients.

Mechanical Design Engineer

Private Site

Sep 2019 - May 2020 • 8 mos

Worked as a Mechanical Design Engineer supporting product development and manufacturing documentation for production environments. Responsibilities Designed mechanical parts and assemblies using SOLIDWORKS. Prepared manufacturing drawings, assembly drawings, BOMs, and production documentation. Developed CNC-ready CAD models and manufacturing files. Coordinated with production teams to improve manufacturability, reduce production issues, and support quality control. Assisted in prototype development, design validation, and engineering revisions before production release. Supported documentation, inspection reports, and manufacturing processes throughout product development. Skills Applied • Mechanical Design • SOLIDWORKS • CAD Documentation • Manufacturing Drawings • CNC Manufacturing • Design for Manufacturing • Product Development