Wasi Hassan

Mechanical Product Design Engineer

Digitekk Private Limited • Fulltime

Dec 2023 - Jul 2025 • 1 yr 7 mos

• Spearheaded the full-lifecycle design of 10+ proprietary sheet metal products using SolidWorks and AutoCAD. Applied strict Design for Manufacturing (DFM) principles to optimize geometries, bend allowances, and K-factors, achieving a 20% reduction in assembly cycle time. • Implemented advanced nesting algorithms for laser bed cutters and generated G-Code strategies for CNC Lathes and Mills. Reduced raw material scrap by 3% and improved CNC milling throughput by 7%. • Championed the transition from legacy 2D workflows to 3D parametric modeling. Conducted 5 technical training sessions for staff, establishing standardized GD&T drafting practices that improved overall quality compliance by 20%. • Engineered and retrofitted custom mechanical guards and interlocks for hydraulic presses and benders. Identified and rectified 10+ operational hazards, directly reducing the workplace incident rate by 25%

Lead Mechanical Project & Design Engineer

N.A Minerals and Chemicals • Fulltime

Feb 2021 - Nov 2023 • 2 yrs 9 mos

• Directed the end-to-end mechanical engineering and site integration for a greenfield mineral grinding plant. Engineered the optimal layout and piping interfaces for heavy rotary equipment, including Ball Mills, Hydro cyclone Separators, and Jaw Crushers, ensuring strict compliance with P&ID specifications. • Supervised the precise mechanical alignment, dynamic balancing, and commissioning of comminution circuits. Resolved complex interference clashes between structural steel and process piping using on-site CAD modifications, accelerating project delivery by 20%. • Developed a data-driven Preventive Maintenance System (PMS) utilizing vibration and thermal analysis. Conducted root-cause failure analysis on crusher liners, feeding data back into the design procurement cycle to extend component lifespan by 15%. • Managed a multidisciplinary team of 12 technicians. Enforced strict HSE compliance and conducted risk assessments (HazOp), resulting in a 100% safety audit pass rate and zero Lost Time Injuries (LTI)